IDENTIFIKASI PENYEBAB KEMASAN REJECT PT XYZ MENGGUNAKAN DIAGRAM PARETO DAN DIAGRAM ISIKHAWA

APRILIANAWATI, Dr. Moh.Affan Falah, S.T.P., M.Agr.;Diklusari Isnarosi Norsita, STP, M.Si; Sri Wijanarti, S.T.P., M.Sc

2020 | Tugas Akhir | D3 AGROINDUSTRI

PT XYZ perusahaan yang bergerak di bidang snack atau makanan ringan. PT XYZ beralamat di kawasan industri Cikupa Mas jalan Bhumi mas II No. 5 RT 01 RW 03 Cikupa Mas Tangerang. PT XYZ memiliki Departemen Quality Control yang bertugas melakukan pemeriksaan dan memastikan mutu yang dihasilkan oleh bahan baku, proses produksi, dan distribusi sesuai standard SNI, ISO 22000, HACCP, SOP, GMP, PHC, dan RMHC. Departemen Quality Control memiliki permasalahan yaitu kemasan reject lolos dan terdistribusikan. Kemasan yang dinyatakan kemasan reject yaitu kode produksi hilang, backseal kemasan berkerut, backseal kemasan terlipat, endseal kemasan berkerut, kemasan kempis dan cutting tidak rapi. Kemasan reject yang dihasilkan memiliki presentase 1,01 %. Tujuan dari magang ini adalah mengetahui jenis kemasan reject produk Kripik Kentang a, Kripik Kentang b dan Tortilla Chips yang dominan, mengetahui penyebab kemasan reject pada produk Kripik Kentang a, Kripik Kentang b, dan Tortilla Chips. Pengambilan data dengan melakukan wawancara karyawan PT XYZ. Hasil: kemasan reject diurutkan perdasarkan nilai tertinggi kemasan reject dengan menggunakan Diagram Pareto yaitu cutting tidak rapi (30%), backseal kemasan berkerut (28%), endseal kemasan berkerut (16%), kemasan kempis (13%), kemasan hilang kode produksi (8%) dan backseal kemasan terlipat (6%). Selanjutnya analisis menggunakan Diagram Isikhawa yaitu faktor-faktor yang menyebabkan kemasan Kripik Kentang a, Kripik Kentang b dan Tortilla Chips menjadi reject diantaranya faktor method disebabkan oleh penerapan standard kemasan belum maksimal. Faktor man disebabkan oleh pekerja kurang teliti, pekerja mengalami kejenuhan dan pekerja dikejar target produksi. Faktor machine disebabkan mesin rusak, mesin mengalami panas, faktor material disebabkan oleh film PVC rusak, tinta habis, dan nitrogen. Faktor enviroment disebabkan oleh jarak mesin automatic weighing dengan mesin packing terlalu dekat

PT XYZ is a company engaged in the field of snacks or snacks. PTXYZ is located in Cikupa Mas industrial area Jalan Bhumi mas II No. 5 RT 01 RW 03 Cikupa Mas Tangerang. PT XYZ has a Quality Control Department that is tasked with inspecting and ensuring the quality produced by raw materials, production processes, and distribution according to SNI, ISO 22000, HACCP, SOP, GMP, PHC, and RMHC standards. The Quality Control Department has a problem on reject packaging. The packages that were declared reject packaging were unclear production codes, wrinkled backseal packaging, folded backseal packaging, wrinkled endseal packaging, deflated packaging and sloppy cutting. The reject packaging percentage was 1.01%. The purpose of this was to find out the dominant type of reject packaging for Potato Chips a, Potato Chips b and Tortilla Chips, to find out the causes of reject packaging in Potato Chips a, Potato Chips b, and Tortilla Chips products. Data were collected from interviews with PT XYZ employees. Results: reject packaging is sorted according to the highest value of reject packaging using Pareto Diagrams, namely sloppy cutting (30%), backseal wrinkled packaging (28%), endseal wrinkled packaging (16%), deflated packaging (13%), lost packaging production code (8%) and folded backseal (6%). Furthermore, the analysis uses the Isikhawa diagram, namely the factors that cause Potato Chips a, Potato Chips b and Tortilla Chips packaging to be rejected, including the method factor caused by the application of packaging standards that have not been maximal. The human factor is caused by workers who are not careful, workers experience saturation and workers are being chased by production targets. The machine factor is caused by the machine is damaged, the machine is hot, the material factor is caused by the PVC film is damaged, the ink runs out, and nitrogen. Enviroment factor is caused by the distance between the automatic weighing machine and the packing machine is too close

Kata Kunci : Diagram Pareto, Diagram Isikhawa, Kemasan reject, Machine Vision, dan PT XYZ